When you enter a food processing plant, you will see that each step is important. The operation from raw material reception to the processing, sorting and finished product packaging must be synchronized. Any delay or quality problem – even on a small scale – will impact the final product. This is where an inspection conveyor system will be useful.
As a food manufacturer, you need an efficient method of testing food without disrupting your production process. Manual checks can be challenging during high production volume. An inspection conveyor can assist workers to inspect products more consistently, detect visible defects and ensure a consistent production flow.
An inspection conveyor is used for transporting products through a predetermined inspection area to allow workers to inspect them while they are still in production. It can process fruits, vegetables, snacks, packaged foods and more depending on the product.
The conveyor gives products a safe and steady route from which to be checked by inspection personnel. Before products reach the next stage, workers inspect for visible damage, unwanted materials, incorrect sorting or packaging issues.
An inspection conveyor system can also be used in conjunction with other processing equipment to develop a more streamlined production line. Omtech Food Engineering's food conveyors are designed for this kind of requirement across processing and packaging operations.
If products are moving at a proper speed along a conveyor, employees may be able to pass them by for inspection, rather than lifting and moving them again by hand. This makes it easier and more efficient to check, and keeps things moving in production.
Standard product flow provides visibility into the products being inspected. Operators can detect the faults that they see and remove any unsuitable products before packaging. The conveyor can be used for inspection, but final quality will be dependent upon appropriate procedures, trained employees and any necessary testing equipment.
Lifting and carrying may cause physical fatigue and result in production interruptions. An inspection conveyor eliminates the need for unnecessary product movement between stations. This can make the routine of everyday work more manageable, and allow workers to focus on product quality checking.
Sorting and inspection areas can be linked with a conveyor to the packaging area. Businesses can manage the movement of products in a more continuous process, rather than in batches. Proper conveyor speed and configuration is critical so as to avoid congestion and allow time for operators to inspect products.
Inspection conveyor belt selection goes beyond looking at the belt's size. Food processors need to think about their product, the operating environment, the cleaning process, and the production space available.
The material used on the belt needs to suit both the application and the hygiene needs. In case it comes into contact with the food product, processors need to ensure that it is the correct material for the product and the cleaning process.
Width of the belt, speed adjustment capability, load carrying capacity, and maintainability should be considered. A conveyor that is best for small snack foods might not be the right choice for vegetable and big packaged food products.
Each facility will have unique requirements. While a vegetable processing plant may require an inspection system to sort and inspect the raw materials, a snack production facility would require an inspection system prior to packing.
Using an inspection conveyor system according to the product and production capacity would enable the avoidance of unnecessary handling and interruptions in production flow. The manufacturer also needs to consider the issue of cleanability, ease of operation and maintenance and compatibility with other equipment used in production.
Inspection of the conveyor belt and other moving parts is essential for reliable performance of the system.
Omtech Food Engineering designs conveyors to be used in processing, manufacturing and packaging industries. When designing conveyors, companies need to consider such factors as product size, production capacity, space and hygiene concerns.
A proper inspection conveyor may help make a more orderly manufacturing line and the inspection of products much simpler. You can also explore our packaging and parcel conveyor systems to connect inspection with the final packing stage.
Inspection can be organized with the right conveyor and is an integral part of food manufacturing quality control. When the application calls for it, an inspection conveyor system can assist in an efficient day-to-day operation, from minimizing manual handling to optimizing product movement.
Looking to improve your food processing workflow? Reach out to Omtech Food Engineering to explore a conveyor solution suitable to your production needs.
It carries goods in a designated area for visual checking, sorting and quality inspection.
They can handle suitable fruits, vegetables, snacks, and packaged products, depending on the design.
Take into account product type, belt material, speed, capacity, cleanability and space.